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Gas Management

Oxy-Hydrogen Welding Generator

Athena Instruments introduces the Oxy-Hydrogen Welding Generator, a precision-engineered flame-generation system designed for the safe, efficient, and contamination-free welding, cutting, brazing, soldering, and polishing of metals, acrylics, and laboratory materials. Using advanced electrolytic technology, the system converts pure water into hydrogen and oxygen gas, delivering a high-temperature (2800°C), carbon-free flame that offers superior thermal efficiency compared to traditional acetylene, LPG, or propane-based systems. Developed with robust construction, automatic pressure regulation, integrated flame arrestors, and efficient gas–water separation, Athena Instruments’ Oxy-Hydrogen Welding Generators ensure high performance, operator safety, and long-term reliability—supporting ind...

Key Specifications

  • High-Grade Construction: Built with a durable metal housing, high-efficiency electrolysis cell, heat-exchange modules, cleaning systems, and a dry flame arrestor to support long-term industrial use.
  • High Thermal Output: Generates an oxy-hydrogen flame with a calorific value of 34,000 kcal/kg and peak temperature of 2800°C, enabling rapid heating, precise welding, and clean finishing across various materials.
  • Cost-Effective Operation: Operates using only pure water and electricity, reducing fuel expenses by: Up to 60% compared to acetylene Up to 40% compared to propane No cylinders, refilling, or gas-storage infrastructure required.
  • Clean, Carbon-Free Combustion: Produces zero soot, carbon deposits, carbide formation, or toxic fumes—ensuring clean work surfaces and preventing contamination. Ideal for jewellery and electronics applications.
  • Enhanced Safety Architecture: Equipped with automatic pressure detection, a water-sealed safety tank, gas–water separator, and flame arrestor to eliminate risks of gas buildup, flashback, or cylinder-related hazards.
  • Environmentally Friendly: Hydrogen combustion generates only steam, ensuring zero CO₂, CO, SO₂, or particulate emissions. Safe for confined or indoor environments.

Applications & Use Cases

Jewellery Welding

Acrylic Polishing (25 mm)

Electronic Motor Brazing & Repair

Brass & Musical Instrument Soldering

Laboratory Ampoule Sealing